Postby trsforever » 13 Nov 2017 21:47
"11 thou " (.28mm) is starting to get a bit much I would have thought, as to weather or not it is causing the noise is hard to say, about 4 to 8 thou would be about factory spec I would think, I see there is no setting in the w/shop manual, maybe try a new plate first and see if it is a bit thicker but be care-full having one made as the wrong hardness of the metal will either wear the jackshaft or the plate.
Have you checked the water pump bearings and drive? if the bearings are tight that may cause extra load on the plate and possible wear on the plate and drive gears any excess play could be transmitting through to the front cover.
Another thing to possibly check is that the cam buckets can wear on the outside dia. where they run in the head but this makes more of a tappet noise like excess valve clearance.