Postby FI Spyder » 07 Jul 2015 15:04
When taking apart switches I warm them up first (unless you leave them out in a hot sun) with a hair dryer (heat gun is a bit much). This softens the plastic so when you take them apart they are less likely to break. I use this tip for any plastic that has to be bent, especially important for older more brittle plastic. As for the switch contacts I clean out the green grunge off with contacts with lacquer thinner (toluene), don't clean plastic with this stuff as it's an aggressive solvent, then polish them with Brasso. This doesn't wear any copper off the contacts but leaves them the bright copper of a clean surface. I then put a thin layer of dielectric grease so they don't recorrode and reassemble. Take pictures before disassembling because they can go back various ways, especially important on headlight switch. If you are doing one panel switch, do them all while you are at it.
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