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gaz
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Big end

Postby gaz » 22 Apr 2014 14:30

My TR is currently at one of the old TVR units been worked on by one of the ex TVR engineers. it had a grumble on the bottom end last September (bearing in mind this engine was rebuilt a few years ago and has less than 3000 miles since).

It's never been thrashed or been low on oil and has had 4 oil changes since rebuild oil pressure light always comes on with ignition and goes off straight away once running.
However upon investigation bearing number two is the culprit of the noise,
It's heavily scored on both sides an worn at the edges the crank is also scored in that area.
What would cause bearing failure so soon

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1981 DHC 2.0 Litre
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Cobber
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Postby Cobber » 22 Apr 2014 14:35

Sounds like V8 time! C'mon, ya know ya wanna! [:p]

"Keep calm, relax, focus on the problem & PULL THE BLOODY TRIGGER"

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gaz
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Postby gaz » 22 Apr 2014 14:50

It is something I am contemplating however this engine will be going back in for at least this year

www.classiccarrunblackpool.co.uk

1981 DHC 2.0 Litre
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1982 DHC TR-ailer in the making


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HDRider
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Postby HDRider » 22 Apr 2014 15:12

It could have been a bit of debris that was still in the crank oil ways when it was reassembled, bad clearance on that journal, a bent rod, out of round big end, restricted oil flow to that journal.

There are lots of thiings that can go wrong with an engine.

Edward Hamer
poertaluma CA

Beans
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Postby Beans » 22 Apr 2014 15:21

If only one bearing is affected there are a few options;
1. Affected bearing was fitted incorrectly;
2. Bearing cap fitted wrong way round;
3. Dimensions bearing/big end not matching;
4. Dirt in oil gallery;
5. Bolts torqued down incorrectly;
6. Something wrong with crank shaft.
Sure someone will come up with more options ...

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Hasbeen
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Postby Hasbeen » 22 Apr 2014 23:42

I'd go with some swarf in the oil ways somewhere.

In 1964 I drove a Hillman Imp in the Bathurst 500, in the days when it was for stock standard cars. Rootes Australia gave us a new Imp with 8 miles on the clock, & it had 16 miles when I drove it home to prepare for the race.

I was pretty horrified when I saw the big end slippers. After just 16 miles they were deeply scored over a large area. Between a third & 2/5th of the bearing surface was gone by this scoring. This was deep & all big ends were effected.

Talking to a couple of others who prepared Imps, all had similar damage to the big ends. Out of interest we collected the swarf we got out of various components. The cam shaft produced half a large tea spoon full of filings.

This damage did not cause any noise from the engine, & many Imps that were probably just as bad, went on to run 100,000 miles before requiring rebuilds.

I would be looking deeper if it were my engine. A reduced surface area should not produce a rumble, provided the un-scored area is the right diameter. A rumble from a bearing should only occur if there is excessive clearance.

It is not unheard of for machinists to get one journal undersize when regrinding. It is also not unheard of for one slipper in a pack of 8 to be the wrong size. I had one mate who got one standard slipper in a set of 20 thou undersize. That produced more than a rumble.

I'd be having a good look, micrometer in hand, before the thing goes back together.

Hasbeen

john 215
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Postby john 215 » 23 Apr 2014 04:20

Hi Gaz,

Ensure they are using good quality bearings, there are some very poor quality manufactured bearings out there. Agree with all the things Beans said but also ensure new big end bolts are fitted, something I have always done. Worth getting the con rod checked to actually circular any doubt would replace.

At very least check the oil pump for wear, always best to replace after a bearing failure.

Cheers John

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Postby FI Spyder » 23 Apr 2014 12:40

County bearings should last 10,000 miles like they did on club members Dolomite Sprint. There are some supposedly better quality bearings out there. Three metal bearing are better than the cheap two metal bearings.

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gaz
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Postby gaz » 23 Apr 2014 20:20

Cheers guys
I'm getting withdrawal symptoms now I've not driven a TR since July last year and this blue one since February 2013

www.classiccarrunblackpool.co.uk

1981 DHC 2.0 Litre
1980 DHC pedal car
1982 DHC TR-ailer in the making


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Postby gaz » 24 May 2014 06:07

**Update**

I went to Blackpool road and rally yesterday the engine is finished they have stripped the cylinder head and re skimmed and reset the tappets & checked the camshaft etc.
Replaced piston rings acid washed the head and block, replaced a damaged con rod, re ground the crank, replace big/little end bearings, new water pump, new oil pump & checked and washed everything else.

They reckon a combination of two things caused the damage:
Running too rich.
And the oil filter was fitted incorrectly, the paper eliment was floating around in the canister as something is missing from inside the canister.




www.classiccarrunblackpool.co.uk

1981 DHC 2.0 Litre
1980 DHC pedal car
1982 DHC TR-ailer in the making


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