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Front spring installation

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nick
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Front spring installation

Postby nick » 17 Apr 2014 22:38

I got the old front springs off and replaced with new. But after installing the strut I find that the ball joint is held too high by the stabilizer bar by about two to three inches. I need to compress the strut but can't come up with a good way. The workshop manual says to attach the ball joint as though it should just fall in. I've done this job 4 times previous but I think I always removed the stabilizer bar. However, that is a huge pain I don't want to endure.

I tried jacking the sub axle but since the strut angle is not straight the jack just pushes out from under the car. I tried a spring compressors but I don't have enough room to make them fit.

So what's the conventional wisdom say?

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darrellw
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Postby darrellw » 17 Apr 2014 22:53

So do you have the track control arm connected to the car, and the sway bar connected to the TCA? And you are trying to get the lower ball joint in the TCA into the strut?



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Last TR
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Postby Last TR » 18 Apr 2014 04:28

I've used a long bar to lever the sway bar down far enough to accept the ball joint. It's a bit of a trick, and probably a bit hazardous...

Ken Morton
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Postby nick » 18 Apr 2014 13:54

I finally came up with a solution but it was not elegant. I used a cable ratchet attached to the lower link at the anti roll bar attachment. With that I was able to pull down the anti roll bar. But when the ball joint went in, it when in at an angle and jammed. So I put the ratchet cable on the strut and pulled the strut inward toward the center of the car and then it popped up through the hole. Because of the jam the threads on the ball joint were damaged. That lead to a series of fixes that took the better part of the afternoon. I've got the other side to do today. Ughh.

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Ianftr8
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Postby Ianftr8 » 18 Apr 2014 13:58

I have "Special tool" No 1 for that job - i.e. an 2m steel bar that I wedge under the chassis rail and then on top of the anti roll / sway bar

Does the job with the minimum of fuss![:D]

Cheers

Ian

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dursleyman
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Postby dursleyman » 18 Apr 2014 14:41

Ian, I have that special tool too but mine is the thick walled aluminium tube version. We always carried it in the rally service barge and its seen active service all over the UK and Europe. Worth its weight (not much) in gold.

Russ

1980 TR7 Sprint DHC
Dursley
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FI Spyder
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Postby FI Spyder » 18 Apr 2014 15:41

Seems backwards to me if I'm envisioning what's talked about here. I always put the anti sway bar on last.

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Postby Last TR » 18 Apr 2014 16:31

But Merv, we're all removing the strut/spring assembly without taking off the sway bar. It needs a little persuasion. The 4 to 6 foot lever allows that at some risk to fingers.

Ken Morton
Anchorage, Alaska
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jclay (RIP 2018)
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Postby jclay (RIP 2018) » 19 Apr 2014 02:44

You can use the Dave Massey system. Put the front end together without the sway bar. Jack the front of the car up under the "K" member to a good working height for you. Now, jack up each front wheel into the normal running position. The sway bar will now slip right into the holes in the lower control arm.

Clay

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Postby saabfast » 19 Apr 2014 18:19

I always find it easier to undo the inner bolt holding one LCA to the chassis. The ARB/sway bar can be fitted to the LCA then it can be fixed back to the chassis without any major effort.

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Postby busheytrader » 20 Apr 2014 07:27

<blockquote id="quote"><font size="1" face="Century Gothic, Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by jclay</i>

You can use the Dave Massey system. Put the front end together without the sway bar. Jack the front of the car up under the "K" member to a good working height for you. Now, jack up each front wheel into the normal running position. The sway bar will now slip right into the holes in the lower control arm.
Clay<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">

Curiously I've always known this as the Bushey System. [:)]

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Postby Beans » 20 Apr 2014 11:19

<blockquote id="quote"><font size="1" face="Century Gothic, Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by jclay</i>

You can use the Dave Massey system. Put the front end together without the sway bar. Jack the front of the car up under the "K" member to a good working height for you. Now, jack up each front wheel into the normal running position. The sway bar will now slip right into the holes in the lower control arm<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">
Curiously I've always known this as the Beans System [:D]

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