Postby Urchin » 18 Feb 2008 15:31
Paul,
I had the same situation on my starter in my '80 Spider. It would only click, sometimes nothing would happen when I turned the key. Naturally this happened only when I parked on the flat in very public locations.
I would take a breaker bar, rest it against the top of the starter and hit it. Sometimes that would free the solenoid [the usual suspect if it is clicking]. Then the car would start.
If you jack up the front of the car, driver's side, you'll see the starter underneath your exhaust header pipe. Disconnect the battery. Feel for the wires going to the starter. If you have spade connections there, pull the wire out and clean off the corrosion. Make certain the connections are tight. There should be a wire that goes from the starter to the car itself, a ground wire. Make certain it is tight on the body and not not corroded. Clean it off if so. The clicking can be a poor ground or a corroded wire connection.
To replace the starter, you need to unbolt the exhaust pipe and move it aside to get at the starter. Have some exhaust gasket cement handy when you put it back together. The starter is held on with just 3-4 nuts. They're awkwardly placed when you are lying on your back but you can get at them. Slide the old starter out and put the new one in. The gear reduction starters my need the gasket shaped shim from the old starter in order to fit correctly - you won't know until you put it all back together and try and start the car [save the exhaust hookup for last.
Except for the gear reduction starters, all starters are rebuilts these days. Some are well done, some are not. The replaceable innards are easy for shops to do, but sometimes the interior windings are also gone [and shops don't usually touch those except for a cleaning]. A good shop can bench test it for you before you wrestle with putting it on your car.
The job is not a hard one, just a fiddly one because of the tight quarters.
Jeff
Jeffrey Aronson
P.O. Box 90
Vinalhaven, ME 04863
USA
'80 TR-7 Spider
'66 Land Rover Series II-A [2]
'66 Corvair Monza